{"id":1549,"date":"2020-12-23T03:48:25","date_gmt":"2020-12-23T03:48:25","guid":{"rendered":"https:\/\/fclatbz2dc.wpdns.site\/?p=1549"},"modified":"2024-01-27T08:09:30","modified_gmt":"2024-01-27T08:09:30","slug":"how-to-avoid-laser-cutting-machine-burrs","status":"publish","type":"post","link":"https:\/\/mydery.com\/pl\/how-to-avoid-laser-cutting-machine-burrs\/","title":{"rendered":"Jak unikn\u0105\u0107 zadzior\u00f3w maszyny do ci\u0119cia laserowego?"},"content":{"rendered":"<p class=\"wp-block-paragraph\" id=\"h-the-most-common-problem-of-laser-cutting-machines-in-the-processing-process-is-that-they-are-prone-to-burrs-in-layman-s-terms-sharp-corners-burrs-and-other-irregular-metal-parts-appear-at-the-transition-of-the-work-piece-surface-however-common-does-not-mean-that-the-generation-of-burrs-can-be-accepted-it-directly-affects-the-dimensional-accuracy-shape-and-position-accuracy-and-surface-roughness-of-the-processed-parts-reduces-product-quality-and-brings-subsequent-inspection-assembly-use-performance-and-aesthetics-there-are-many-problems-so-burrs-should-be-avoided-as-much-as-possible\">laser cutting machine burrslaser cutting machine burrslaser cutting machine burrs The most common problem of laser cutting machines in the processing process is that they are prone to burrs. In layman&#8217;s terms, sharp corners, burrs, and other irregular metal parts appear at the transition of the work-piece surface. However, common does not mean that the generation of burrs can be accepted. It directly affects the dimensional accuracy, shape and position accuracy, and surface roughness of the processed parts reduces product quality and brings subsequent inspection, assembly, use performance, and aesthetics. There are many problems, so burrs should be avoided as much as possible.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-common-causes-and-solutions-for-glitches\">Najcz\u0119stsze przyczyny i rozwi\u0105zania problem\u00f3w<\/h2>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"800\" height=\"800\" src=\"https:\/\/mydery.com\/wp-content\/themes\/woodmart\/images\/lazy.svg\" data-src=\"http:\/\/mydery.com\/wp-content\/uploads\/2022\/04\/\u4e3b\u56fe.jpg\" alt=\"laser cutting machine burrs\" class=\"wd-lazy-fade wp-image-15139\" title=\"\" srcset=\"\" data-srcset=\"https:\/\/mydery.com\/wp-content\/uploads\/2022\/04\/\u4e3b\u56fe.jpg 800w, https:\/\/mydery.com\/wp-content\/uploads\/2022\/04\/\u4e3b\u56fe-300x300.jpg 300w, https:\/\/mydery.com\/wp-content\/uploads\/2022\/04\/\u4e3b\u56fe-150x150.jpg 150w, https:\/\/mydery.com\/wp-content\/uploads\/2022\/04\/\u4e3b\u56fe-768x768.jpg 768w, https:\/\/mydery.com\/wp-content\/uploads\/2022\/04\/\u4e3b\u56fe-12x12.jpg 12w, https:\/\/mydery.com\/wp-content\/uploads\/2022\/04\/\u4e3b\u56fe-600x600.jpg 600w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption class=\"wp-element-caption\">laser cutting machine burrs<\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\" id=\"h-reason-1-the-up-and-down-positions-of-the-laser-beam-focus-generated-by-the-laser-cutting-machine-are-deviated-resulting-in-energy-not-converging-on-the-work-piece-and-the-work-piece-is-not-fully-vaporized-which-increases-the-amount-of-slag-produced-and-is-not-easy-to-blow-off-which-makes-it-easier-to-produce-burrs\"><strong>Pow\u00f3d 1: <\/strong>Pozycje g\u00f3rne i dolne ogniska wi\u0105zki laserowej generowane przez maszyn\u0119 do ci\u0119cia laserowego s\u0105 odchylone, co powoduje, \u017ce energia nie zbiega si\u0119 na obrabianym przedmiocie, a obrabiany przedmiot nie jest w pe\u0142ni odparowany, co zwi\u0119ksza ilo\u015b\u0107 wytwarzanego \u017cu\u017cla i nie jest \u0142atwe do zdmuchni\u0119cia, co u\u0142atwia wytwarzanie zadzior\u00f3w.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\" id=\"h-solution-adjust-the-position-of-the-laser-beam-focus-and-adjust-it-to-the-best-state-according-to-the-offset-position-it-produces\"><strong>Rozwi\u0105zanie: <\/strong>Dostosuj pozycj\u0119 skupienia wi\u0105zki laserowej i dostosuj j\u0105 do najlepszego stanu zgodnie z uzyskan\u0105 pozycj\u0105 przesuni\u0119cia.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\" id=\"h-reason-2-the-output-power-of-the-laser-cutting-machine-is-not-enough-to-effectively-vaporize-the-metal-resulting-in-excessive-slag-and-burrs\"><strong>Pow\u00f3d 2: <\/strong>Moc wyj\u015bciowa maszyny do ci\u0119cia laserowego jest niewystarczaj\u0105ca, aby skutecznie odparowa\u0107 metal, co skutkuje nadmiernym \u017cu\u017clem i zadziorami.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\" id=\"h-solution-check-whether-the-laser-cutting-machine-is-working-normally-if-it-is-abnormal-it-needs-to-be-repaired-and-maintained-in-time-if-it-is-normal-check-whether-the-output-value-is-correct\"><strong>Rozwi\u0105zanie: <\/strong>Sprawd\u017a, czy <a href=\"http:\/\/mydery.com\/pl\/how-to-solve-the-welding-slag-when-cutting-carbon-steel-with-laser-cutting-machine\/\">ci\u0119cie laserowe <\/a>maszyna pracuje normalnie. Je\u015bli jest nienormalny, nale\u017cy go naprawi\u0107 i konserwowa\u0107 na czas; je\u015bli jest normalne, sprawd\u017a, czy warto\u015b\u0107 wyj\u015bciowa jest prawid\u0142owa.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\" id=\"h-reason-3-the-cutting-line-speed-of-the-laser-cutting-machine-is-too-slow-which-damages-the-surface-quality-of-the-cutting-surface-and-produces-burrs\"><strong>Pow\u00f3d 3: <\/strong>Pr\u0119dko\u015b\u0107 linii ci\u0119cia wycinarki laserowej jest zbyt ma\u0142a, co uszkadza jako\u015b\u0107 powierzchni ci\u0119cia i powoduje powstawanie zadzior\u00f3w.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\" id=\"h-solution-adjust-and-increase-the-cutting-line-speed-in-time-to-reach-the-normal-value\"><strong>Rozwi\u0105zanie: <\/strong>Dostosuj i zwi\u0119ksz <a href=\"https:\/\/youtu.be\/5Ki5FMdstHE\" target=\"_blank\" rel=\"noopener\">ci\u0105\u0107<\/a> pr\u0119dko\u015b\u0107 linii w czasie, aby osi\u0105gn\u0105\u0107 normaln\u0105 warto\u015b\u0107.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\" id=\"h-reason-4-the-purity-of-the-auxiliary-gas-of-the-laser-cutting-machine-is-not-up-to-the-required-standard-which-will-also-cause-the-work-piece-to-produce-burrs\"><strong>Pow\u00f3d 4: <\/strong>Czysto\u015b\u0107 gazu pomocniczego w maszynie do ci\u0119cia laserowego nie jest zgodna z wymaganym standardem, co powoduje r\u00f3wnie\u017c powstawanie zadzior\u00f3w na obrabianym elemencie.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\" id=\"h-solution-replace-the-auxiliary-gas-with-higher-purity\"><strong>Rozwi\u0105zanie: <\/strong>Wymie\u0144 gaz pomocniczy na wy\u017csz\u0105 czysto\u015b\u0107.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\" id=\"h-reason-5-the-working-time-of-the-laser-cutting-machine-is-too-long-which-makes-the-equipment-appear-unstable-which-will-also-cause-burrs\"><strong>Pow\u00f3d 5: <\/strong>Czas pracy wycinarki laserowej jest zbyt d\u0142ugi, co powoduje, \u017ce sprz\u0119t wydaje si\u0119 niestabilny, co r\u00f3wnie\u017c powoduje powstawanie zadzior\u00f3w.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\" id=\"h-solution-turn-off-the-laser-cutting-machine-and-restart-it-after-a-period-of-time-so-that-it-can-get-enough-rest\"><strong>Rozwi\u0105zanie:<\/strong> Wy\u0142\u0105cz maszyn\u0119 do ci\u0119cia laserowego i uruchom j\u0105 ponownie po pewnym czasie, aby mog\u0142a wystarczaj\u0105co odpocz\u0105\u0107.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><br>Laser cutting is a precise and efficient method for cutting a wide range of materials, including metals, plastics, and composites. While laser cutting offers numerous advantages, it may still produce some burrs, though they are typically minimal compared to other cutting methods like mechanical cutting or plasma cutting.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Here&#8217;s what you need to know about burrs in laser cutting:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>1. What Are Burrs in Laser Cutting?<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Burrs are small, unwanted projections or irregularities along the edge of the cut material. They can be tiny metal flakes, raised edges, or sharp points. Burrs can affect the quality and appearance of the cut, especially in precision applications.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>2. Causes of Burrs in Laser Cutting:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Material Properties:<\/strong> The type and thickness of the material being cut can influence the presence of burrs. Softer materials may produce fewer burrs than harder ones.<\/li>\n\n\n\n<li><strong>Laser Settings:<\/strong> The laser power, focus, and cutting speed settings impact the quality of the cut. Inappropriate settings can lead to burr formation.<\/li>\n\n\n\n<li><strong>Gas Type and Pressure:<\/strong> The choice of assist gas (typically oxygen, nitrogen, or air) and its pressure can affect burrs. Oxygen, for example, may create more burrs than nitrogen.<\/li>\n\n\n\n<li><strong>Material Surface Condition:<\/strong> The surface condition of the material (e.g., rust or contaminants) can influence burr formation.<\/li>\n\n\n\n<li><strong>Cutting Technique:<\/strong> The specific cutting technique, such as continuous wave or pulsed laser cutting, can also affect burr formation.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>3. Reducing Burrs in Laser Cutting:<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">To minimize or eliminate burrs in laser cutting, consider the following strategies:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Optimize Laser Parameters:<\/strong> Adjust the laser power, focus, and cutting speed to achieve the best results for the specific material being cut.<\/li>\n\n\n\n<li><strong>Use Proper Assist Gas:<\/strong> Select the appropriate assist gas and control its pressure to minimize burrs. Nitrogen is often preferred for cleaner cuts in metals.<\/li>\n\n\n\n<li><strong>Material Preparation:<\/strong> Ensure the material&#8217;s surface is clean and free from contaminants, rust, or oxidation.<\/li>\n\n\n\n<li><strong>Use a Backing Plate:<\/strong> When cutting thin materials prone to warping, using a backing plate can help reduce burrs by providing support on the underside of the material.<\/li>\n\n\n\n<li><strong>Post-Processing:<\/strong> If minimal burrs are acceptable, you can remove them through secondary processes like grinding, deburring, or sanding.<\/li>\n\n\n\n<li><strong>Advanced Laser Systems:<\/strong> Some advanced laser cutting systems include features like automatic focus control and beam oscillation to further reduce burrs.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>4. Importance of Burr Control:<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Controlling burrs is essential in applications where precision and aesthetics matter. For example:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>In the aerospace industry, burrs on critical components can compromise performance and safety.<\/li>\n\n\n\n<li>In medical device manufacturing, burr-free edges are essential to prevent contamination and ensure the highest quality.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>5. Consult with Laser Cutting Experts:<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">For specialized or critical applications, it&#8217;s advisable to consult with laser cutting experts who can provide guidance on the best techniques and settings to achieve the desired cut quality and minimize burrs.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In conclusion, while laser cutting is known for its precision and minimal burr formation compared to other cutting methods, it&#8217;s essential to optimize laser parameters, choose the right assist gas, and consider material properties to control and minimize burrs in laser-cut parts.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">laser cutting machine burrslaser cutting machine burrslaser cutting machine burrslaser cutting machine burrslaser cutting machine burrslaser cutting machine burrslaser cutting machine burrslaser cutting machine burrslaser cutting machine burrslaser cutting machine burrslaser cutting machine burrslaser cutting machine burrslaser <\/p>","protected":false},"excerpt":{"rendered":"<p>Najcz\u0119stszym problemem maszyn do ci\u0119cia laserowego w procesie obr\u00f3bki jest podatno\u015b\u0107 na powstawanie zadzior\u00f3w. M\u00f3wi\u0105c potocznie, ostre rogi, zadziory i inne nieregularne metalowe cz\u0119\u015bci pojawiaj\u0105 si\u0119 na przej\u015bciu powierzchni obrabianego przedmiotu. Jednak to, co wsp\u00f3lne, nie oznacza, \u017ce mo\u017cna zaakceptowa\u0107 powstawanie zadzior\u00f3w. Wp\u0142ywa bezpo\u015brednio na dok\u0142adno\u015b\u0107 wymiarow\u0105, dok\u0142adno\u015b\u0107 kszta\u0142tu i po\u0142o\u017cenia<\/p>","protected":false},"author":4,"featured_media":1551,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[659,661,449,660],"class_list":["post-1549","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-laser-cutting-machine","tag-burrs","tag-cutting-line","tag-laser-cutting-machine","tag-work-piece-surface"],"jetpack_featured_media_url":"https:\/\/mydery.com\/wp-content\/uploads\/2020\/12\/How-to-avoid-laser-cutting-machine-burrs.jpg","_links":{"self":[{"href":"https:\/\/mydery.com\/pl\/wp-json\/wp\/v2\/posts\/1549","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mydery.com\/pl\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mydery.com\/pl\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mydery.com\/pl\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/mydery.com\/pl\/wp-json\/wp\/v2\/comments?post=1549"}],"version-history":[{"count":0,"href":"https:\/\/mydery.com\/pl\/wp-json\/wp\/v2\/posts\/1549\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/mydery.com\/pl\/wp-json\/wp\/v2\/media\/1551"}],"wp:attachment":[{"href":"https:\/\/mydery.com\/pl\/wp-json\/wp\/v2\/media?parent=1549"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mydery.com\/pl\/wp-json\/wp\/v2\/categories?post=1549"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mydery.com\/pl\/wp-json\/wp\/v2\/tags?post=1549"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}